
3S Minerals Pvt. Ltd. Factory Building in Udaipur
The 3S Minerals Pvt. Ltd. Factory Building is a landmark industrial development that shows the modernity of PEB factory construction in Udaipur built for high-performance industrial operations. Built over a huge 1,25,000 square feet area, this finished facility was designed to accommodate high-volume industrial processes while maintaining effectiveness along with durability and the ability to scale.
Unlike conventional construction, this customized steel structure building is designed with modern technology known as Pre-Engineered Building (PEB) technology which allows for speedier construction, more efficient use of materials, and better structural performance. This is an excellent illustration of how the industrial infrastructure can be improved by intelligent engineering and exact execution.
Project Overview
The large-scale industrial shed in Udaipur from 3S Minerals Ltd. is designed to meet the requirements. It was done with the purpose of designing an office, which would be able to support the weight of machinery, enhance internal movements, and provide an open-span work space without structural interruptions.
Since the original design, the project was implemented with a focus on engineering precision, building efficiency, and performance. The incorporation of the latest construction methods made sure that the building is not just able to meet demands of the present industrial environment, but also able to be expanded in the future.
PEB Factory Building - Project Specification
| Parameter | Details |
|---|---|
| Client | 3S Minerals Pvt. Ltd. |
| Location | Udaipur |
| Project Type | Factory Building (PEB Structure) |
| Total Area | 1,25,000 Sq. Ft. |
| Structure System | Pre-Engineered Steel Building |
| Span | Large Clear Span (Column-Free) |
| Primary Members | Columns & Rafters (Built-up Steel Sections) |
| Secondary Members | Purlins, Girts & Bracing System |
| Foundation | RCC Footing & Pedestal |
| Roofing | Color-Coated Galvanized Sheets |
| Wall Cladding | Metal Cladding Panels |
| Ventilation | Ridge Ventilators + Skylights |
| Connection Type | High-Tensile Bolted Connections |
| Load Design | Dead, Live, Wind & Seismic Loads |
| Finish | Anti-Corrosion Coated Steel |
| Construction Type | Prefabricated & On-Site Erection |
| Maintenance | Low Maintenance |
| Status | Completed |
What Was the Client Looking For?
The client needed more than a simple factory; they needed a high-performance PEB industrial solution. The most important requirements were a column-free structure that could facilitate an easy workflow, the transportation of materials, and efficient use of space.
In addition, the building had to support heavy load-bearing capacity, massive machinery, and ensure the proper lighting and ventilation. Efficiency in cost and shorter construction times were also important factors. These demands led to the PEB construction being the best option, since it provides the ability to move quickly, with speed, and strength in comparison to conventional RCC structures.
Site Analysis & Planning Strategy
Every successful construction venture begins with solid groundwork and this project was no different. A thorough geotechnical investigation was done for the purpose of determining the earth's soil's Safe Bearing Capacity (SBC) that shaped the layout of foundations.
The topography of the site was thoroughly studied to ensure the proper grade and leveling. There was a proper layout that was done to ensure that space was made the best it could be. Stormwater drainage systems were given special consideration to avoid water build-ups and damage of the structure with time.
Our Design & Engineering Approach
The structure was constructed with the help of advanced PEB engineering principles that focus on strength, efficiency and cost reduction. The structural system comprises primary members like columns and rafters. They are made with tapered sections built up to minimize the consumption of steel while maintaining strength.
Secondary members comprising purlins, girts and eave struts were incorporated to offer additional assistance and support. A strong bracing system provides protection against lateral forces, such as seismic and wind forces.
All of the structure's components were studied by using a cutting-edge design program, considering dead loads, live loads, and seismic forces. Utilizing High-strength Friction Grip (HSFG) bolts assures strong connections and ensures long-term structural stability.
Step-by-Step Construction Process
Site clearing and grading, Detailed engineering drawings (GA & shop drawings), Design approvals and planning
Excavation and PCC (Plain Cement Concrete), RCC footing and pedestal construction, Anchor bolt fixing using templates, Plinth beam and industrial flooring
Construction consisting of columns, rafters and portal frames, Cutting, weld and drilling procedures, Preparation of the surface (sandblasting), All components were manufactured in rigorous quality control procedures
Erection of primary steel members using cranes, Alignment and levelling using precision instruments, Installation of secondary members (purlins, girts)
Installation of color-coated roofing and cladding systems, Wall cladding panels for weather protection, Ridge ventilators for air circulation
Materials & Technology Used
This project incorporates high-quality construction materials: High-strength structural steel (Fe-grade steel), Galvalume roofing sheets, Advanced sealing and insulation systems
Quality Control & Safety Standards
Safety and quality measures were adhered to: Multi-level inspection procedure, Testing and certification of materials, PPE use and secure erection techniques
Challenges & Smart Engineering Solutions
Challenges: Uneven terrain and site conditions, Weather-related interruptions, Large-scale steel handling
Solutions: Advanced site grading and levelling, Phased execution planning, Use of heavy lifting machinery and skilled workforce
Key Features of the Factory Building
Delivering Value Through Modern Construction
This project shows how modern construction techniques can improve industrial infrastructure. Through the combination of modern engineering, top-quality materials and efficient execution we built an infrastructure that can meet requirements for future and current operational needs.
The PEB factory building in Udaipur is an illustration of the importance of creativity as well as efficiency and reliability in the field of industrial construction.